BTU High Efficiency Tire Building Machine
● Integral welded mainframe● Ball-wrapped carcass drum● 2-stage servo conveyor feeding to improve fixed length accuracy● Automatic fixed length and automatic cutting of each layer of material
Product Features:
High efficiency
-
Single cycle time 40s
-
Large roll I-shaped wheel
High quality
-
Integral welded mainframe
-
Ball-wrapped carcass drum
-
2-stage servo conveyor feeding to improve fixed length accuracy
-
Automatic fixed length and automatic cutting of each layer of material
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Carcass joint detection (flash seam, wrong angle, big and small head, missing paste)
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Ultrasonic cutter is used for tread, and the incision of the head and tail of the material is heated
High degree of automation and low labor intensity
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Movable inner support wire placement seat
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Automatic drum loading of steel wire ring
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Automatic drum loading of carcass
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Automatic tire unloading
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Management of matching mode, one-button switching of specifications
High safety factor
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Active safety rope, various photoelectric switch configurations
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Anti-scalding and anti-pinch design
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Upper and lower safety light curtains are configured on the operating side
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Fault alarm prompt
Wide range of application
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Applicable to the manufacture of motorcycle tires, agricultural tires and industrial special tires
Equipment Parameters:
Items |
Parameters |
|
Forming range |
14"-18" (08"-12", 12"-16") |
|
Equipment center height |
850-1000mm |
|
Rolling width |
0~350mm |
|
Rolling speed |
32.2mm/s |
|
Feeding form of tread, cord, liner |
Trolley type |
|
Lamination method of each layer of material |
Top mount type |
|
Inner rubber |
Width |
80mm-240mm |
Thickness |
0.4mm-1.4mm |
|
Cutting angle |
35° |
|
Cutting method |
Disc knife |
|
Curtain fabric |
Width |
150mm—380mm |
Thickness |
0.75mm-1.2mm |
|
Cutting angle |
24°—48° |
|
Cutting method |
Thermal cutting knife |
|
Buffer layer width |
50mm—240mm |
|
Tread rubber |
Width |
160mm—250mm |
Thickness |
5mm—15mm |
|
Cutting angle |
20°—30° |
|
Cutting method |
Ultrasonic cutter |
|
Overall efficiency |
≤40 seconds (liner × 1 + cord × 3 + tread × 1) |
|
Dimensions |
12000mm long × 6500mm wide × 3800mm high |
Equipment Accuracy:
Items |
Accuracy |
Levelness of guide rails of carcass drum |
≤ 0.05mm/m |
Radial runout of carcass drum main shaft |
≤ 0.1mm |
Axial runout of carcass drum main shaft |
≤ 0.1mm |
Radial runout of tread drum main shaft |
≤ 0.1mm |
Axial runout of tread drum main shaft |
≤ 0.1mm |
Coaxiality of carcass drum and tread drum |
≤ 0.5mm |
Coaxiality of carrying ring and tread drum |
≤ 0.5mm |
Coaxiality of carrying ring and carcass drum |
≤ 0.5mm |
Coaxiality of carrying ring and wire ring placement groove |
≤ 0.5mm |
Repeat positioning accuracy of carrying ring |
≤ ±0.2mm |
Inner rubber fixed length accuracy |
±2mm |
Inner rubber bonding accuracy |
±2mm |
Cord fixed length accuracy |
±2mm (Two yarns) |
Cord bonding accuracy |
3~5mm |
Cord single-side joint misalignment |
±3mm |
Tread fixed length accuracy |
±2mm |
Tread single-side joint deviation |
≤3mm |
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